Home ? Mould Technology Blog ? News Center ? Proper quality management can longer the tooling life
Tooling Used in the production process caused by normal wear and tear will be to insure that tooling Quality, daily production Management Quality control will be in the more important role, from the below aspects:
1) effective management of product data , process data, drawing document: effective management of production data, processing data management,2d&3d drawing document management, can ensure a complete document, drawing version ; to the drawings to achieve effective sharing and use of effective inquiry. Can create a complete document management PC database, the engineering department collect drawings, scattered, previously scattered, isolated use of the information together in order to prevent image file as the design, 2d, 3d chaos, original data, design changes history, maintenance version confusion, 3d models and 2d drawings of data inconsistencies, 2d CAD drawing are not standardized, there are problems caused by confusion is difficult to be identified and promptly corrected, causing tooling to modify and repair, and even set aside to add the tooling manufacturing costs, make mold manufacturing cycle time longer.
2) maintain the tooling drawing, processing, and the kind of data consistency and integrity: through effective, careful and strict test measurement to ensure that tooling drawings, production processing technology, and the kind of data consistency and integrity.
3) every set of tooling design, manufacturing costs must be collected and recorded in time: the work shop through effective control of summons out, the effective management of Tools Obsolescence; die structure design through accurate, efficient and accurate processing of tooling parts spare parts for testing, will effectively reduce the mold due to design changes, maintenance and the added costs to obtain the actual cost of each mold, effectively Control mold quality.
4) Manpower planning: the planning, design, processing technology, factory production, labor resources information such as organically organized, integrated, co-production in order to effectively coordinate programs and able to effectively guarantee quality and timely delivery mold goods.
5) to develop a comprehensive, practical and tooling production management system: development of a complete manufacturing management system, implementation of manufacturing management processes, product data management, process data management, project management, schedule management, computer information management system, including tooling production planning, tooling design, process development, product testing assignments and workshop, warehouse management, to tooling making and related ancillary information from the planned development to be completed to achieve full delivery tracking management.
6) to establish failure modes and effects analysis libraries: the establishment of tooling design, manufacturing failure mode and effect analysis of libraries, through meetings, bulletins, computer sharing, plus awards, penalty methods, to prevent the same problems next time.
Taizhou Jusheng Mould and Plastic Co., Ltd.
Email: [email protected]
WhatsApp: 0086-188-5866-1772
Website: http://www.MouldOne.com http://www.JacksonMould.com
Industrial innnovation:plastic molding
Original equipment manufacturer (OEM) produce its own products. They have molds from that they can cast their own original product designs. But OEM are not the real originals. After all, even OEM asks factories to build injection molds for them. There are factories in existence which make tooling for injection molding for plastic products. Plastic injection molding is very important for many industries, and the more quick and more effective they can molding those products, their production becomes the faster and more efficient. Many industries area from medical to food service depend on machines with plastic injection products in order to get their jobs done well every day.. It is very important for the plastic molding factory to consider what the needs of each specific parts are. They must consider the hardness of the plastic, the optimum temperature for melting those plastics, and the type of plastic being used for each individual product. Only then the parts will be produced with a high standard class. Injection molding works by feeding plastic granules through a hopper into the injection chamber. A reciprocating screw inside the chamber makes sure that the granules are evenly distributed. The granules then move through a heater, which melts the plastic so that it can move into the clamping chamber. It is fed evenly into the mold cavity, and then into the mold, where a moveable plate clamps it into the mold. The combination of the heat and pressure make the plastic harden into the part that needs to be molded.
When we talk about plastic injection molding, not all products are created equal. There are some jobs that are designed to mold small parts, while others mold larger parts. The creation of plastic injection molding has revolutionized the industry world from now on. Being used to use plastic to create hard parts for machines has made it easier than ever to manufacture parts more quick and efficient as before. In some cases, plastic parts work better than metal parts. Whether or not plastic molding is the solution for your company depends on the application that you think it would be appropriate for. It would be good to at least collect a little more information about the process so that you will know how to produce a good quality parts.
Taizhou Jusheng Mould and Plastic Co., Ltd.
Email: [email protected]
WhatsApp: 0086-188-5866-1772
Website: http://www.MouldOne.com http://www.JacksonMould.com